Process data: A key to competitiveness

Dear readers,
As Managing Director of tetys, which specializes in the production of MES & APS software, I witness the transformative power of process data on a daily basis. I firmly believe that capturing and analyzing this data is essential for manufacturing companies to not only survive, but thrive in today's dynamic and globalized world.

Process data: More than just a collection of data

Process data, together with optimized production planning, is at the heart of modern production. It is not just a collection of facts and figures, but a living image of the reality of production. By collecting data from a variety of sources - from machines and sensors to quality controls and employee input - a holistic picture of production processes is created. This picture enables us to identify the hidden patterns and correlations that are crucial for optimizing production.

The key advantage: process data and production orders in harmony

A key advantage of MES systems lies in their ability to link process data with production orders. This link enables companies not only to monitor production in real time, but also to precisely analyze the performance of each individual production order.

Example:

• A company that manufactures high-precision components for the automotive industry uses an MES system to record process data such as temperature, pressure and processing times.
• This data is automatically linked to the respective production orders.
• During quality control, it is determined that a component is outside or within specifications.
• Thanks to the link with the production order, the company can quickly identify the cause of the problem: A deviation in temperature during processing.
• This means that not only the affected components can be checked, but also all other components that were manufactured as part of the same production order.

Concrete added value through process data: Examples from practice

Knowledge of process data provides companies with a wide range of added value that has a direct impact on competitiveness. Let's take a look at some specific examples:

• Increased efficiency through real-time analysis:
• Imagine a production line in the automotive industry. By recording data such as cycle times, machine running times and downtimes in real time, bottlenecks can be identified immediately.
• For example, the MES system shows that a certain station in the assembly line regularly leads to delays. By analyzing the machine data, it is determined that a sensor is defective and is providing incorrect measured values. After replacing the sensor, the line runs smoothly again and productivity increases by 15%.
• Quality improvement through seamless traceability:
• In the food industry, the traceability of products is of crucial importance.
• A marzipan manufacturer collects data on the origin of ingredients, production conditions and quality controls.
• If a customer complains about a “contaminated” product, the company can quickly identify and recall the affected batch thanks to full traceability. This prevents major damage and loss of reputation.
• Cost reduction through predictive maintenance:
• A plastics processing company uses sensors to monitor the internal pressures and temperatures of its injection molds.
• The MES system analyzes the data and detects when an injection mould shows signs of imminent failure.
• Timely maintenance of the tool prevents unplanned downtime of the production plant, which would have led to significant production losses.
• Sustainability through energy efficiency:
• A medical technology company records the energy consumption of its machines and systems.
• The MES system analyzes the data and identifies areas with high energy consumption.
• By optimizing its production processes and using energy-efficient technologies, the company can reduce its energy consumption by 10% and reduce its environmental footprint.

MES systems: The central platform for data-driven production

MES systems are the key technology for fully exploiting the benefits of process data. They provide a central platform that enables companies to monitor, control and optimize their production processes in real time.

My vision: Shaping the future of production

I am convinced that data-driven production is the future. As an MES manufacturer, it is our job to support companies on this path. We develop innovative solutions that enable companies to optimize their production processes, increase their competitiveness and make a sustainable contribution to society.
I cordially invite you to join us on our journey into the future of production. Together we can transform your production and set new standards. I look forward to hearing from you.
Best regards,

Yannik Wirtz